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Instrument Panel Duct Bumper Absorber Cargo Floor Board Side EA Pad Washer Tank Roof Duct(Cross Duct) Air Intake Duct Cooler Box Seat Side Table Rear Spoiler Bumper Reserve Tank

Instrument Panel Duct

Name (Product No.) Instrument Panel Duct
Material PP+PE
Method Foam Blow →For more information, refer to technical information
Outline Air conditioning duct within the instrument panel
  • Cost reduction through packing-less and/or reduced attachment space
  • Foam blow product lighter compared to solid duct
  • Condensation minimized by improved insulation
    (Airconditioning unit output reduced contributing to better gas mileage)
  • Easily recycled as it is made by single material
  • Able to control foaming expansion ratio

Roof Duct(Cross Duct)

Name (Product No.) Roof Duct(Cross Duct)
Material PP+PE
Method Foam Blow →For more information, refer to technical information
Outline Roof air conditioning duct
  • Rear cooler duct is composed of cross duct + roof side duct (L/R) + D-pillar duct
  • Cost reduction through packing-less and/or reduced attachment space
  • Foam blow product lighter compared to solid duct
  • Condensation minimized by improved insulation

EA(Energy absorber)Pad

Name (Product No.) Side EA Pad, Head collision pad, Knee bolster
Material PP、PE
Method Blow
Outline Energy absorber pad within door trim
  • Cost reducttion possible compared to urethane foam, polypropylene foam
  • Secure quality equal to current product (confirmed by CAE analysis and impact tester)
  • Easily recycled as it is same material as door trim
  • Flexible forming enables downsizing of parts

Cargo Floor Board(FLP=Fabric Laminated Plastic)

Name (Product No.) Cargo Floor Board(FLP)
Material PP
Method FLP →For more information, refer to technical information
Outline Cargo space board
  • Cost, VOC reduction possible by simultaneously molding and applying fabric
  • Improved design with high rigidity of inner rib
  • Greater flexibility in design, including curved surface shapes and subpart insertion.
  • Secondary process reduced as hinge shape is molded in one

Cargo Floor Board(FLP Lite=Fabric Laminated Plastic Lite)

Name (Product No.) Cargo Floor Board(FLP Lite)
Material PP + Talc, PP + Glass fiber
Method FLP Lite →For more information, refer to technical information
Outline Cargo Floor Board
  • Realized significant weight-saving by inserting foaming material.
  • The core material that can be inserted is aluminum reinforcement, iron reinforcement and formed material and so on.
  • Great advantages especially for the board with strict load requirement among large boards or boards with hinges.
  • Setting skin material on both surfaces and without skin material, and Embossing on the resin surface.

Luggage Mat(FLP Lite-S=Fabric Laminated Plastic Lite-S)

Name (Product No.) Luggage Mat(FLP Lite-S)
Material

PP + Talc

Method FLP Lite-S →For more information, refer to technical information
Outline Luggage Mat
  • We produced luggage compartment boards, of which board and wall thicknesses are thin, which cannot be realized by blow molding.
  • Replacement with plastic carton box, for which the load requirement is not strict.
  • Possible to insert an integrated hinge, curved shape, board without surface material, and sub-part

Washer Tank

Name (Product No.) Washer Tank
Material PP
Method Injection
Outline Washer fluid tank
  • Molding to adhesion is automated with auto adhesion machine
  • Detailed configuration made possible by blow molding
  • No deflashing needed

Reserve Tank

Name (Product No.) Reserve Tank
Material PP
Method Blow
Outline Coolant tank
  • Filling port molding separated and filling port able to be attached to places other than parting line by utilizing spin adhesion
  • Flange for attachment to body may be molded together as one

Air Intake Duct

Name (Product No.) Air Intake Duct
Material PP
Method Blow
Outline Air intake duct for trucks
  • Heavy-walled molding product
  • Improved design and intake capability with high rigidity of inner rib
  • Module possible by also molding resonator in one

Cooler Box

Name (Product No.) Cooler Box
Material PP
Method Blow
Outline Refrigerator for automobile
  • Composed of upper case + lower case + piping cover
  • Demands in countires with not many vending machines
  • Metal nut, resin bracket insert molding
  • Urethane foam injected between double-wall provide high insulation

Bumper Absorber

Name (Product No.) Bumper Absorber
Material PP
Method Blow
Outline Bumper impact absorber
  • Dramatic weight reduction compared to steel bumper
  • Impact absorbing performance by shape
  • Reduction of parts with inserted fixed parts
  • Easily recycled as it is made by single material

Seat Side Table

Name (Product No.) Seat Side Table
Material PP
Method Blow
Outline Interior table
  • Realizing smooth curved shape
  • Double wall structure with high rigidity

Rear Spoiler

Name (Product No.) Rear Spoiler
Material ABS
Method Blow
Outline External rear spoiler
  • Molding⇒sanding⇒painting possible
  • Possible to assemble stop lamp utilizing the hollow
  • Realizing smooth curved shape
  • Double wall structure with high rigidity

Bumper

Name (Product No.) Bumper
Material PP
Method Blow
Outline External bumper for small sized bus
  • Major blow molding product over 2m
  • High viscosity material hard to crack
  • Realizing smooth curved shape
  • Double wall structure with high rigidity

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